January 04, 2004

Energy efficiency in our old house

Thanks in part to New York State, my 74-year-old house finally has substantial insulation and a new furnace.

When we bought the house, it had been a rental property for years. The owners had lived in it briefly at some point in the 1970s, but we seem to be the first owner-occupants in a long time. On the bright side, we got it very cheaply, but the list of things to do was (and is) enormous. The last major renovation seemed to have been a new kitchen, in the early 1950s, though some of the bathroom fixtures have 1970s dates inside.

We bought it in large part because its mortgage cost far less than the rent on our Lucenteland house-behind-a-house, and because we could live in it during the work that had to be done. We did major electrical work on it immediately, upgrading from a 60-amp to a 200-amp service and rewiring much of the house, and also had plumbing work done. We refinished the floors before moving in. The rest of the house's infrastructure sat for a while.

The house came with an Octopus furnace that we suspect was original. It was an old coal furnace with a gas insert added later, shown below.

old Octopus Furnace
Old Octopus furnace with gas insert

(The furnace is on the right; the brown box in the middle is an old Sears wood stove that came with the house.)

After a few years of amazing heating bills, we read in the Ithaca Journal about a program New York State offered of low-interest loans and rebates to encourage homeowners to modernize their heating systems. The New York State Energy Research and Development Authority (NYSERDA) has a Home Performance with ENERGY STAR program that focuses on existing homes in need of updates as well as a lot of other options for residential buildings.

The article mentioned Performance Systems Contracting, a company based in Ithaca, as a participant in this program and a provider of $100 home energy audits. We gave them a call and scheduled an appointment.

Jon Harrod, who performed the audit on one of the colder days last winter, got this gleeful smile on his face when he saw our house. He set up a blower door test in our (leaky) back door and pulled amazing amounts of cold air into the house. Our furnace was 53% efficient. The infared video camera showed that the joists in our otherwise empty wall were providing much of our effective insulation, and that a blanket Tracey had put up on one wall was making a big difference - since nothing else was blocking the cold.

It took a while for us to sort out everything (and get the asbestos-laden ductwork removed, a separate process), but in August and September PSC came to the house and started work. They removed what was left of our livingroom ceiling (long story involving mice) and replaced it, and patched a hole in the wall where a wood stove used to be. They rebuilt our attic so that it would still have some storage space but would be a much better place for insulation. They blew insulation into the house, though our house's well-aged and none too thick sheetrock gave them some problems, which they solved. Most visibly, though, they replaced our furnace, removing the old Octopus.

starting to remove the furnace
Starting to remove the furnace

old Octopus Furnace, minus sheet metal
The cast iron insides revealed

the old gas insert
The old gas insert

taking away the cast iron top of the furnace
Hauling away the cast iron top

the old gas burner
The old gas burner

The new furnace (which is 93% efficient) is very different from the old one. It no longer uses our chimney, relying instead on some strange-looking PVC pipes to the outside. It recovers heat from condensation, so periodically it pumps the water into the sewer system. It also has two speeds for its fan, not the single 'whoosh' we used to hear when the old furnace came on.

old Octopus Furnace
New highly-efficient furnace

So far, the results have been great. At the final blower door test, our air leaks had fallen around 44%. (That's without replacing any windows, or adding Tyvek wrappers.) Our timing was good, as NYSEG gas rates now float. Natural gas cost 55.959 cents/therm this time last year, and 62.431 cents/therm now, for an 11.5% increase. NYSEG's estimating every other bill based on last year's usage. Even two weeks after our bill for December was calculated, our meter indicates that we've only used two-thirds of the gas they thought we'd used. Between the insulation and the furnace, it's a very different house.

If you have an older house or are contemplating buying one, this kind of work is an amazing way to make the cost of ownership much lower. The state incentives may help you get started, but the benefits in the long run speak for themselves.

Posted by simonstl at January 4, 2004 10:37 AM
Note on photos
Comments

Hello, we are also looking into buying a 1920's home with an octopus style furnace. By any chance do you remember an estimated total cost for having it removed and replaced? Thanks*

Posted by: Erica Kokaly at May 18, 2004 09:52 AM

I don't have the breakdown at hand, I'm afraid. The total work we had done came in at less than $10,000, including the furnace replacement and removal, blow-in insulation for the whole house, some construction in the attic, leak sealing throughout the house, and asbestos removal.

Asbestos removal can be a huge wildcard - ours was $1800, but it could have been much worse if we'd had more than just some asbestos tape. I think the only way to know is to have a contractor give you an estimate.

Posted by: Simon St.Laurent at May 18, 2004 10:57 AM

I'm looking at an older house. I realize your gas prices jumped but about how much in either efficiency or cost in gas per year did the change make?

Posted by: Julie at November 16, 2004 10:27 PM

I think we're saving between 1/2 and 2/3 of our prior gas use, even with a crusty old water heater. I wrote about the savings at https://livingindryden.org/archives/000317.html

Posted by: Simon St.Laurent at November 17, 2004 10:26 AM
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